Ortofon provides services and solutions for high precision Micro Injection Molding (μIM) components

High quality production process, traceability of production and reliability of deliveries have always been the focus of Ortofon attention

The newest high precision technology

Innovative technologies, modern machinery park, experienced engineering team ensure effective and high quality production according to ISO 13485.
Our experienced operators and technicians operate and service Arburg conventional and Wittman/Battenfeld MicroPower 15 machines for μIM. We have the facilities necessary for manufacturing of high precision μIM components, including clean room modules.
Tooling is provided in co-operation with technology partners including high quality European toolshops, such as Wittner and DanTools.
On request we conduct mold validation.
Additionally Ortofon provides partnership for compounds, as we work closely with European compound suppliers in order to develop and test new custom-made new materials.

← Watch the video "Micro Injection Molding with process-metrology"

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Benefits of μIM precision production

• High precision mass-manufacturing of highly functional 3D multi-material
• Optimal micro part quality
• Effective product and process control
• Micro manufacturing on a mass production scale
• One-component and multi-material micro components
• High accuracy with tolerances in the micrometer range
• High quality production level according to ISO 13485

Read our Micro Injection Molding brochure

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Insert and overmolding

The μIM is one of the most suitable micro manufacturing processes for flexible mass-production of multi-material functional micro components. An unique manufacturing process with great potential for high precision mass-manufacturing of highly functional 3D multi-material micro components has been developed in close collaboration between Ortofon and DTU Mechanical Engineering. The correct metrology strategy implemented in the process as a program routine to control quality of the produced micro TPE suspension rings for fully automated phono cartridges production. The μIM is executed on Witmann-Battenfeld Micro Power 15.

See the figure on the left:
a) high performance DJ cartridge, b) (b-1) magnet (b-2) TPE suspension ring (b-3) Aluminum cantilever (b-4) Diamond tip; c) 2D visual inspection of produced suspension rings.

Find more information in our Scientific Papers database »

 

 

Our company has a world-wide network of suppliers, customers and technological partners

We always strive to ensure an excellent quality of our products and consistency of supply. The key benefit of working with our company on the manufacture of high precision TPE components is high level support for our customers.

 

Ortofon Technology partners

Customers and Industry association

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How can we help?

We are ready to answer your questions and to help put you on the right path to information. So please feel free to send us an email: support@ortofon.dk